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Cr3C2-20NiCr Thermal Spray Powder

  • Agglomerated and Sintered gray-black spherical or near-spherical particles.
  • The maximum service temperature is up to 870℃.
  • The coating has excellent resistance to sliding wear, abrasive wear, erosive wear, corrosive wear, cavitation, and corrosion.
  • Excellent resistance to solid, liquid, and gas corrosion in elevated temperatures.
  • Mainly used in gas turbines, aircraft engines, valve rods, power generation boilers, metallurgical furnace rollers, hydraulic valves, etc.

Grade & Chemical Composition

Grade

Chemical Composition (Wt, %)

T. C 

Ni

Cr

O

Fe

ZTC51D*

9.7 – 10.7

15 – 17

Balance

≤ 0.5

< 0.15

*: D stands for spherical or near-spherical thermal spray powder.

Size & Physical Properties

Grade

Type

Size Fraction (μm)

Apparent Density ( g/cm³)

Flow Rate

(s/50g)

Application

ZTC5151D

             

Cr3C2 – NiCr

80/20 Agglomerated

& Sintered

– 53 + 20

≥ 2.0

—
  • HVOF

(JP5000 & JP8000, DJ2600 & DJ2700, JetKote,

Woka Jet, K2)

  • HVAF
  • APS

ZTC5153D

– 45 + 20

≥ 2.0

—

ZTC5152D

– 45 + 15

≥ 2.0

—

ZTC5181D

– 45 + 11

≥ 2.0

—

ZTC5154D

– 38 + 10

≥ 2.0

—

ZTC5182D

– 30 + 10

≥ 2.0

—
We can tailor-make different particle size distributions and apparent densities for various applications.
Recommended Spray Parameters (HVOF)

Coating Properties
Material

Cr3C2 – 20NiCr

Hardness (HV0.3)

1100 – 1250
Manufacturing

Agglomerated & Sintered

Bonding Strength (MPa)

> 50MPa
Size Fraction (µm)

– 45 + 15

Deposited efficiency (%)

30 – 45%
Spray Torch

JP5000

Porosity (%)

< 3%
Nozzle (inch)

8

Kerosene (L/h)

25

Oxygen (L/min)

920

Carrier gas (Ar) (L/min)

8.0

Powder feed rate (g/min)

50 – 60

Spraying distance (mm)

320 – 360